Automatic Roll Forming Machine C And Z Purlin Steel Channel Quick Change
Working flow
Decoiler-----feeding----- leveling ------roll forming ------ punching-----cutting----output table
Machine Component
| De-coiler | 1 set |
| Leveling device | 1 set |
| Forming machine | 1 set |
| punching device | 1 set |
| Cutting device | 1 set |
| PLC control box | 1 set |
| Hydraulic pump station | 1 set |
| Production support table | 1 se |
Decoiler
| Type | Manual type(standard) | Hydraulic type(option) |
| Photo | | |
| Width | 500mm | 600mm |
| Capacity | 5000kgs | 5000kgs-8000kgs |
| Inner diameter | 450-550mm | 450-550mm |
| Outter dimater | 1500mm | 1800mm |
roll forming machine
| Item | Parameter detail |
| Processing Material | GI and Black Coils |
| Material thickness | 1-3mm(standard), 3-5mm(customized) |
| Machine frame | 360#H steel, Adopt diagonal line welding, leveling instrument measurement to make sure the final frame is high-precision |
| Machine siding panel | | Plate type | Casting Pillar type(option) | | | | | Plate thickness:20mm | Pillar thickness:35mm | |
| Forming stations | 13-18 stations (according to the material thickness) |
| Machine rollers | high grade Gcr15 forged steel(bearing material), Hard quenching and hard chroming with thickness 0.05mm
Processing way:cutting--drilling--CNC lathing--quenching--CNC lathing--chroming |
| Machine Shaft | φ80-90mm high garde No.45 steel after treatment, |
| Machine spacers | CNC lathing in high-precision and wire-electrode cutting |
| Machine bearings | China Haerbin bearing or SKF international bearing(option) |
| Driving system | 2 inch chain or gear box(option) |
| Machine power | 7.5kw-22kw(according to the size and thickness) |
| Machine working speed | without punching:8-12m/min or 10-30m/min(option) |
| Machine testing method | After machine installation, we will test it ourselves, compare with the profile drawing, the difference is controlled in 0.5mm |
Punching device
| Item | Parameter detail |
| Frame processing | the whole levelling surface is made by drilling machine |
| Mould material | Cr12mov |
| Mould processing | wire eletrode-cutting for the mould shape, it will save pressure |
| Hole size | According to your request |
| Hole number | According to your request |
| Pressure | 20Mpa |
Cutting device
(1) Type: hydraulic punching and cutting
(2) Punching die material:Cr12 steel after treatment
(3) Power:5.5kw
(4) Material for Cut-Off Modular:Cr12 steel after treatment
Stacker
| Type | Manual
 | Auto(option)
 |
| Length | 2pieces, length is adjustable | according to your requirement |
PLC
(1) Type: PLC Frequency Control System with touch screen
(2) PLC Brand: Delta
(3) Encoder Brand: Omron
(4) Length Error: ±2mm
(5) Language: English and Chinese
(6) Voltage: 380v/50HZ, 3Phase (it depends on customer requirement)
Hydraulic pump
| Main Item | Parameter detail |
| Motor | 3kw China brand or according to your request |
| Pump | China brand or according to your request |
| Solenoid valve | China brand or according to your request |
| Cooling system | Cooling fan |
6. Company Information
Our company locates in "The Town of Casting Molds", enjoys convenient transportation, with No. 104 & 106 National Highway and Jinghu-Shihuang High-Speed Way nearby.
Our machines feature beautiful appearance, long service life, good performance, simple operation, reasonable price, good quality and so on.
Strong technical resources are the most stable guarantee for our products' quality. We adopt computer software for design drawing, production drawing and installation drawing for steel construction equipment. We adopt advanced computer digital inspection and produce high quality light steel structure equipment. Our technical is updating day by day!
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